Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running

Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running flowchart:
Oilseeds → cleaning → softening → flaking → extrusion → drying → to extraction workshop→DTDC →first and second evaporation →stripping tower →condenser →solvent
recovery

Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running brief introduction:
a. cleaning device for soybean Oil Plant:remove the raw material soybean in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.crushing machine for Soybean Oil Plant: soybean is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the soybean is suitable for crushing with the moisture of 7% to 12%.
c. Softening process for Soybean Oil Plant:the purpose of softening is to adjust the moisture and temperature of oil, and make it soft.
d.flaking process for Soybean Oil Plant: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the soybean cell tissue, shorten the way of oil out from cake.
e:Extrusion for Soybean Oil Plant:through high temperature and high pressure, soybean flakes are transfered into expanded pellet, which is easy to extract oil from, and keep high nutritive value.
Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running Extraction process:
1. Solvent pumps for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running: usd to separate the solvent from the wet meal.
4. Miscella tank 1st evaporation for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running: pump the miscella (oil with solvent) in to the miscella 1st , then add
saline water to it. The phospholipid in the miscella will react with the saline water, at last the reactant
precipitate, reaching the goal of purifying.
5. Miscella tank 2nd evaporation for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running: the purified miscella will be pumped into it, and use high temperature steam to let solvent evaporate out.
6. Miscella stripping for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running: to cooling the solvent gas separated from the wet meal and miscella for recycling.

Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running

Crude Rice Bran Oil

I. Rice Bran Pretreatment and Expanding Plant

Working Process of Expanding Process:

The rice bran are discharged into the workshop by human, then the rice bran will get into the screw feeder to send to the bucket elevator, the elevated rice bran will get into bran and tips separator for screening to remove the big impurities in the rice bran, the pre-cleaned rice bran will fall onto the screen again to remove the fine broken rice.

Then the fully cleaned rice bran will get into conditioning kettle through elevator for conditioning, the conditioned rice bran will fall into the extruder through feed auger, after expanding, the expanded rice bran will transport to the chiin dryer for drying. Finally the dried rice bran will be sent to solvent extraction workshop.

II.Rice Bran Solvent Extraction Plant

Characteristics of Extraction Process:

1.)The extractor adopts stainless steel fixed plate grid to adjust the speed of motor by frequency. The rotocel extractor can control the materials level automatically, ans has high extraction efficiency and low energy consumption. Both of the condensers are aluminium alloy tubes type, such as extraction condenser, desolventizing condenser, evaporation condenser, steam stripping condenser, final condenser, they have fast condensing effect.

2.)The wet meal adopts DTC desolventizer toaster, it can desolvent solvent, drying the wet meal in one machine. And the final meal has low content powder, and color is good. It can control the materials level automatically.

3.)Adopt raising film evaporating craft, it has features of low evaporating temperature, good quality crude oil and save energy source.

4.)The steam stripping crude oil can exchange heat energy with first desolventizing mixed oil to save energy.

5.)The tail steam recycle adopts the newest patent product--water bath tail steam recycling device, the can be used second time to lower down the consumption of solvent.

III.Rice Bran Oil Refining and Dewaxing Plant

1.)Hydration Degumming, Alkali Refining Section

The main equipments of batch-type processing craft are hydration kettle, alkali refining pot, they are drived by double speed motors. If the heating medium is steam, then it can use coil type heater.

2.)Vacuum Dehydration and Bleaching Section

The main equipments of batch-type processing craft are bleaching pot, vacuum pump, filter. The process vacuum dehydration and bleaching are working in same machine. If the heating medium is steam, then it can use coil type heater. In vacuum condition, the dehydration is finished in the bleaching pot, after bleaching, lower down the temperature, then get into the oil clay separation equipment to filter the decolorising agent.

3.)Vacuum Deodorization Section

The main equipments of batch-type processing craft are deodorization pot, vacuum pump, steam heater. Let the bleached oil get through the vacuum deodorization pot to remove the undesirable odor.

4.)Winterization Dewaxing Section

The deodorization oil gets into the crystallizing tank, the cooler will adjust the temperature to 50℃, then in crystallizing tank the cooling water will cool the oil to 20℃, after 72 hours crystallization, filter the oil to remove the wax.

1. Are you the real manfuacture or just trading company?

Our company is a professional manufacturer of oil machines, glad to make a brief introduction of our company for you!

• 60 years' experience
• The largest-scale oil machinery manufacturer in China, covering an area of 100,000 square meters, owning more than 580 staffs.
• The outstanding membership corporate of Chinese cereals and oils association, and they do quality quarantee for us.
• Obtain 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes.
• With 180 person professional R&D team to customize scheme for customers

2.Can you do turn- key project?

Yes, we can. We have the experience to undertake big project.

After delivering the equipments, we will offer you all the relevant documents, like manual book, equipments layout ,installation drawing and so on. And we will delegate engineers to customer’s place according to customer’s requests to help installing all of the equipments ,commissioning and debugging until the plant running smoothly.

3.Can we visit the running oil factory?

Yes, we can find running factory for you to visit! Welcome for your coming!

Shandong Leader Machinery Co.,Ltd. value "honesty, innovative and quality" because Shandong Leader Machinery Co.,Ltd. know that Shandong Leader Machinery Co.,Ltd. are not only supplying equipment to our clients but the partners to help our clients to get a better result.Keeping this in our mind,Shandong Leader Machinery Co.,Ltd. not only make high quality food processing equipment, but also help the clients to figure out the optimum processing work flows,make amendments according to client's specific needs,training staffs for the user of our equipment and even more, because Shandong Leader Machinery Co.,Ltd. believe that our users or clients' success is the foundation of ours.

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(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running, inform us raw material you want to use for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running,and specific requirements for Bangladesh Turnkey Project Rice Bran Oil Production Line Smoothly Running.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Soybean Oil Plant.